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Quick Details

  • Place of Origin: Guangdong, China (Mainland)
  • Brand Name: FANSHUN
  • Condition: New
  • After-sales Service Provided: Engineers available to service machinery overseas
  • Product name: melting /casting/cutting /peeling/straightening/polishing
  • Color: Customer Requirement
  • Warranty: 12 Months
  • Voltage: 380v/50HZ(as Customers' Request )
  • Weight: standard
  • Manufacturer level: A
  • Export markets: Global
  • Price: FOB price
  • OEM: YES
  • condition: brand new

Packaging & Delivery

Packaging Details easy packaging
Delivery Time shipped in 60 days after payment
Product Description

 Low cost Brass rod production line for sale

This horizontal continuous casting machine including holding furnace, four roller continuous tractors, automatic hydraulic clamping. automatic cutting tracking and rest, it is suitable for produce copper rod, slab ingot and heterosexual pieces of billet. the size of our copper production from 6mm-200mm. the slab ingot and heterosexual pieces of billet. manufacturing according to the needs of user specification.

 

 Iron scrap will separate from copper scrap after magnet separator. Put copper scrap into the melting furnace to melt, after melted, take a spoon to breaker to cooling, and then check it element, we can check it by liquid medicine or spectrum analyzer . Whether get require element or not. If not, it can add aluminum,zinc,lead etc. When get enough element,open valve, let copper liquid flow into holding furnace to keep temperature. After holding furnace installed crystallizer and graphite mold, it can start casting rod. When melting scrap, it has smoke , so it is smoke hood on the furnace. The smoke will get into environment protection equipment by smoke hood to filter . We can see the crystallizer connect water pipe to cooling system. There are recycle water in the cooling system. The cutting machine cut rod online with setting length. It is from magnet separate, melting, casting , cutting , peeling , straightening to finial product.

There are some machine work with furnace , like feeding machine , cooling system, environment protection equipment and lift platform.

 

1.Melting furnace:

 

This is 120kw industrial frequency core induction melting furnace. The capacity is 1.5-1.8ton,the melting speed is 500kg/h. We provide furnace body,electric box, and spare part to client. It need to accordance to client factory truth condition to build chamber, it is more convenience and practical. There are two electric box to control melting furnace. The electrical appliance import brand are Mitsubishi and Siemens, the domestic brand is Delixi etc.different brand is different price. According to client requirement, we configure suitable electrical appliance. The industrial frequency core induction furnace is heated by electric magnetic field induction. In generally ,it need 2-3 days to open furnace which is the first time for new furnace. Dry the furnace with firewood for 4-6 hours, and then switch on power supply, when the copper ring starts melting, add proper amount of material and continuous to raise the temperature. It need 24 hour to open furnace for old furnace normally.

2.Holding furnace:

 

Holding furnace which the main function is holding temperature. After melted copper liquid, and flow into holding furnace to holding and casting. It can melt and hold temperature at the same time to enhance productivity. Holding furnace also is controlled by electric box. 75kw holding furnace capacity is 3-4 tons. According to client requirement, it can cast from 2holes,3holes, and 5holes.It need to keep 35kw for holding furnace to keep temperature normally. The new design is including temperature display of automatic detection. Control temperature to keep 1020-1080 degree to ensure brass rod quality. When it higher than 1080 degree, the zinc will have large evaporation ,and large wastage.

3.Casting machine:

 

Casting machine cast congealed brass rod by roller pull. This is roller of casting  machine, according to diameter of bar, it can adjust or change roller. This is controller of casting machine, there are two speed control tables which adjust casting speed. One is normal use, other is backup. When normal one is broken, it can use backup one immediately to go on producing.

4.Cutting machine:

 

The cutting machine cut bar online with setting length. The client can set length and speed for his requirement. The machine can cut automatically when get setting length. when the bar touch fixed length contact plate, the discharge rack will discharge material automatically and return (new style:automatic move on for small rod). As the same, cutting machine has two controller, one for normal, one for backup. The controller is fixed on the ground independence for reform cutting machine, it reduce shape and fetch way to cause broken when it working.

5.Peeling machine:

 

This is hydraulic peeling machine without heading which main function is peeling oxidation skin for brass rod to make surface smooth. According to client requirement and bar diameter, it can peeling once, twice or three times. Design for without heading can save cost and high efficient. Machine body is oil tank,guide pillar design, automatic discharge, easy operation and convenience change mold. Compare with chain peeling machine, it is less shape and low noise. We can see the black oxidation skin on the bar surface before peeling, after peeling, the surface become more smoothly. 

6.Straightening machine:

 

Two roller straightening machine mainly straighten for round pipe /bar. It is little bending with rod when it cast. This machine is including little polishing, it make rod surface more smoothly. The discharge rack can protect surface smooth with wooden plate. The machine body is made of whole welding process to straighten stability. (some company weld stand with channel steel simply). The brass rod will be more straighten and smoothly after processed by straightening machine. 

 

Our Services

  1.The seller will send one engineer to the customer’s factory for installation and testing machines, the buyer should pay for the engineer salary  +air ticket +VISA.+accommodation.(The buyer is responsible for guarantee the safety of the engineer)Before installation, the clients should prepare power, water supply, factory and etc. in order to install and test goes smoothly.

 

2.The seller will send one adept worker to the buyer’s factory for starting production and training buyer’s workers  and the salary of seller’s worker salary +air ticket +VISA.+accommodation are on  buyer’s responsibility.(The buyer is responsible for guarantee the safety of the adept worker)

 

3. After the equipment  are finished installation and testing in one year, if equipment have any quality problem ,seller will provide spare part for free (except wearing parts)  and  teaching buyer to repair equipment  ; If the buyer are unable to repair the machines, the seller will send Technical personnel to repair the equipment, but the  charges of VISA+air ticket+accommodation of technical personnel are for buyer’s responsibility.If problem are caused by operational errors or  spare parts are damaged by the buyer , the seller will provide the buyer related parts at reasonable price . If buyer need to send a technical personnel to the buyer’s factory,all charges will be bear by the buyer.  Due to power shortage , water supply shortage , not equipment  quality problems ,  paid services will be provided usual one years after.(including salary)

 

Packaging & Shipping

 

FAQ

Q:Are you a factory or trading company?
A:We are a factory.Welcome to visit.
Q:Why we should choose your company?
A: We mainly produce metal melting,casting machine ,processing equipment and so on .Our aim is Exquisite technology,credibility first.

Q:How long is your delivery time?

A:Generally it is 60 days after receive the order.
Q:Why do you choose Fanshun?

* Choose Fanshun,we will give you a suitable complete solution. 
* Choose Fanshun, the machines and technology will be offered
* Choose Fanshun, you will have a good after-sales service and professional guidance. 

Contact Us

if you are interested in this machine, please tell me your requirement, we will recommend suitable machine for you. 

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